Pharmaceutical and drug manufacturing is a sector where quality translates directly into patient safety and life. Strict standards (GMP, FDA) admit no compromise, and audits and validation are everyday work for every engineer.
At MDP Engineering we design, build and implement turnkey automated assembly lines, robotic cells and inspection systems that are fully aligned with hygienic design and demanding validation requirements.
Production challenges in drugs and medical devices (Pharma & MedTech)
Talking to production managers and engineers in pharmaceutical companies, we address their key operational problems:
What we can do for you
The quality of the final product is a guarantee of order continuity for our Clients; we understand this and help our Clients locate the key points of quality-control measurement. We implement the inspection and measurement station, prepare documentation and train the Client’s staff in correctly carrying out product quality control on the production line.
Optimising assembly processes is an important element of every production line. We take an individual approach to analysing the current production process. We advise which elements of the production line to automate so that everything becomes more efficient.
We develop the machine or production-line concept in line with the Client’s requirements. We produce 3D models, machine designs, technical drawings and documentation. We use only materials from proven suppliers. The production lines we design meet the required regulations and standards; we have many years of experience in the industry.
Automatic production robots make it possible to carry out complex processes on the production line in a short time. We have robotics and machine-construction experts who, combining their knowledge, implement robotic workstation solutions at Clients’ sites.
Our engineering solutions: why MDP Engineering for Pharma?
At MDP Engineering we understand that in pharma documentation is as important as the machine itself. We support validation departments (QA/QC) at every step, delivering equipment that solves process problems.
Robotic pick & place cells and packing machines
We implement hygienic, high-speed robotic stations based on Delta and SCARA robots (e.g. with H1-class greases — approved for food/drug contact).
PLC controller programming and full Track & Trace
For the pharmaceutical industry we code controllers (most often Siemens TIA Portal or Allen-Bradley) based on a rigid architecture aligned with GAMP 5 guidelines (Good Automated Manufacturing Practice).
Virtual Commissioning versus the cleanroom regime
In pharma every physical service job in a clean room is costly, requires engineers to gown up, strict supervision and later sterilisation of the hall.
Process (Turnkey): from concept to validation support (IQ/OQ)
The implementation process in pharma differs from other industries — at MDP Engineering we are ready for it:
- Analysis, concept and URS (User Requirements Specification): Joint development of the investor’s requirements.
- Design (Hygienic Design): Mechanical CAD and electrical documentation eliminating dead zones, facilitating cleaning (CIP/SIP) and compliant with GMP.
- Virtual Validation (Digital Twin): Digital tests of software and vision algorithms.
- Build and FAT tests (Factory Acceptance Test): Complete functional test of the machine together with preparation of basic validation documentation.
- Commissioning (SAT) at the client: Fast installation, operator training and support for the quality department in IQ (Installation Qualification) and OQ (Operational Qualification) validations.
- Certified service: We hold ISO 9001:2015, which eases supplier audits conducted by your quality departments (QA).
Discuss your pharmaceutical project (Pharma / MedTech)
Developing pharmaceutical infrastructure requires a partner who speaks the language of validation, standards and certification. Our engineers know how to design a solution that will not only increase your production capacity, but will also pass every inspection audit.