Reverse Engineering
Reverse Engineering
Reverse engineering is the process of recreating or producing 3D models or 2D documentation for a physically existing part or component by editing data obtained from 3D scanning.
We offer reverse engineering services through our design office. Our team of specialized engineers will handle the entire process, from 3D scanning to creating the final CAD model.
3D Scanning for Industry. Creating a Virtual Image of a Component and Converting it to a CAD Model.
To enable the future development of a product's physical structure, it's necessary to digitize its surface and create a CAD model that can then be freely modified and optimized in a computer program. In the context of the services we provide, this is the process of obtaining fully editable 3D models of parts (or 2D technical drawings) that are compatible with any CAD software. These models are developed based on data from 3D scanning. The models can be used to produce replacement parts, improve part fit, or serve as a starting point for designing new components (re-design).
At MDP Engineering, we specialize in using this reverse engineering method to create precise digital models, technical documentation, and to reproduce components that may be difficult to acquire or are no longer manufactured. We offer a comprehensive range of reverse engineering services tailored to our clients' individual needs.
The Reverse Engineering Process
Our reverse engineering process is precise and well-structured, guaranteeing high-quality results. It consists of the following stages:
Assessment and Planning:
We work with the client to define the project goals, scope of work, and expected outcomes.
Data Acquisition:
We use advanced 3D scanners or traditional measurement methods to collect precise data about the object.
Data Processing:
We convert the raw data into useful formats, such as point clouds or mesh models.
CAD Modeling:
We create precise digital models that can be used for production, analysis, or archiving.
Verification and Testing:
We check the models for accuracy and functionality, making any necessary corrections.
Documentation and Support:
We provide full technical documentation and offer support during implementation or production.
3D Scanning and Digitization of Physical Objects:
We transform real-world objects into accurate digital data to improve their function and optimization.
CAD Model Creation
Based on scans or measurements, we develop detailed models ready for further use.
Analysis and Reproduction of Mechanical Components:
We examine the structure and functionality of parts to faithfully recreate them.
Reconstruction of Spare Parts:
We restore machine and equipment components to a usable state, even if they are no longer available on the market.
Project Optimization:
We improve existing designs in terms of efficiency, production costs, or durability.
What Problems Does Reverse Engineering Help Solve?
Reverse engineering addresses specific challenges faced by clients:
- Difficulty in acquiring spare parts: By reproducing components, it eliminates the problem of unavailability of parts for older equipment.
- High production costs or low efficiency: Design optimization reduces expenses and increases efficiency.
- Lack of technical documentation: It provides comprehensive data, making it easier to manage and maintain systems.
- Slow reaction to market changes: It accelerates product development, enabling quick adaptation to new requirements.
- Risk of losing heritage: It safeguards artifacts through their digital preservation.
How Reverse Engineering Helps Clients
Problems with part fit – Reverse engineering ensures a perfect fit of the new component with the existing structure, eliminating the need for manual adjustments.
Brak dokumentacji technicznej – stworzenie modelu CAD i rysunku technicznego zabezpiecza możliwość przyszłej produkcji lub modyfikacji detalu.
Examples of Reverse Engineering Applications
Reverse engineering can be applied to:
- Castings, molds, tools, sand and wax cores
- Molded parts, dies, and components made of plastics, carbon fiber, and composites
- Stampings, dies, sheet metal, and welded parts
- Car parts, body panels, rims, interiors, and entire vehicles
- Boat hulls, yacht cabins, motorboats, and jet skis
- Motorcycles, bicycles, and their frames
- Semitrailers, trailers, and agricultural machinery and tools
- Steel structures, welded constructions, large and high-tonnage castings
- Turbines, hubs, shafts, rotors, and blades