At MDP Engineering, we offer a specialized robot programming and commissioning service that enables our clients to automate and optimize their production processes. Our experienced team of programming engineers has extensive knowledge of various robotic systems and their applications in the industry. With our services, clients can increase the efficiency, precision, and effectiveness of their production, thereby improving competitiveness and achieving excellent results.
Strategic Approach to Process Automation
Needs Analysis and Solution Design
We begin each project with a detailed technological audit, during which our engineers identify key areas for optimization. We use advanced simulation tools (including Visual Components, RoboDK) to create digital twins of production lines, which allows for precise modeling of production scenarios before physical implementation. As part of our collaboration, we prepare:
- Process maps with an analysis of production bottlenecks.
- A technical and economic report with an ROI forecast.
- An implementation schedule that accounts for the client’s production cycle.
Industrial Robot Programming
Our expertise covers the full scope of programming:
- Six-axis robots (KUKA, ABB, Fanuc) for welding, assembly, and handling tasks.
- Cobots (Universal Robots, Techman) for collaboration with operators in safety zones.
- Vision systems (Cognex, Keyence) integrated with control systems.
- Specialized applications (grinding, packaging, palletizing).
Example implementations include programming motion trajectories with geometric deviation compensation ( mm) and implementing AI algorithms for adaptive process control.
Architecture of Technological Connections
We carry out the comprehensive integration of robots with:
- CNC machines (MTConnect, OPC UA protocols).
- MES/ERP systems (API interfaces, Web Services).
- IoT devices (IO-Link sensors, measurement systems).
- Safety infrastructure (light curtains, pressure-sensitive mats).
Industrial System Integration:
During robot programming and commissioning, we ensure full integration with existing production systems. Our experts in automation and robotics can effectively connect robots with other devices and machines in the factory, ensuring a smooth flow of data and synchronization of operations. This makes it possible to create a comprehensive and integrated system that works harmoniously and efficiently.
When modernizing existing production lines, we use a modular integration approach that minimizes technological downtime to 48 hours.
Commissioning Process and System Validation:
Our service also includes full robot commissioning in the production environment and optimization of their operation. Our engineers conduct tests, configure robot parameters, and adapt their operation to the specifics of the client’s production. We work with the client’s team to ensure full satisfaction and the achievement of optimal results. Additionally, we offer training and technical support so that our clients can independently manage the robots and maintain their high performance.
Factory Acceptance Testing (FAT)
We conduct comprehensive functional tests in a controlled environment:
- Validation of the production cycle with a simulation of real conditions.
- Stress tests (120% of nominal capacity).
- Vibration and thermal imaging analysis of the execution systems.
Site Acceptance Test (SAT)
Our technicians provide:
- Mechanical assembly with laser measurements of positioning.
- Tool calibration (TCP, tool center point).
- Operator training with competency certification.
Monitoring Systems and Predictive Maintenance
We implement advanced IIoT solutions for remote supervision:
- MDP SmartFactory platform with production dashboards.
- Predictive algorithms for forecasting failures (LSTM networks).
- OEE reports (Overall Equipment Effectiveness) in real-time.
Clients receive access to a portal with historical data and tools for trend analysis.
After-Sales Support and System Development
We offer training for your staff to help them operate and program the robots. Our team is also available to provide technical support, answer questions, and help solve any problems.
Collaboration Models
- Technical subscription with an 8/5/24 response time guarantee.
- Modernization programs (5-year technological roadmaps).
- Periodic audits with optimization of process parameters.
Our service center, equipped with testing stations, enables quick diagnosis of components (average repair time: 3.5 hours).