At MDP Engineering, we specialize in comprehensive design and construction of machines, assembly lines, and production lines tailored to the individual needs of our clients. Our experience and advanced engineering knowledge allow us to create innovative and efficient solutions that enhance productivity and optimize manufacturing processes.
Design and construction of machines, assembly lines, and production facilities:
Our team of experienced engineers, mechanics, and automation specialists designs a wide range of specialized machines using modern CAD software and simulation methods to create structures optimized for functionality, durability, and safety.
We offer design services for:
- Material processing and handling machines
- Transport and manipulation equipment
- Testing and inspection stations
- Packaging and labeling machines
- Other custom-purpose machinery
Each project begins with a detailed analysis of the client's needs and complies with applicable standards and regulations.
Use of CAD, quality testing, innovative technologies.
Reliability, flexibility, adaptation to the needs of the Client.
W MDP Engineering przez lata wypracowaliśmy dobre praktyki budowy maszyn i linii produkcyjnych:
Safety first:
Designing machines with an emphasis on safety is paramount to ensuring a safe work environment. A risk assessment should be conducted in accordance with the PN EN ISO 12100 standard.
Analysis of client requirements:
Before starting the project, a thorough analysis of the Client's requirements and technical specifications should be conducted. This helps avoid issues at later stages.
Maintenance and control:
The plant infrastructure must be properly designed, maintained, and regularly inspected. It is important that the technical condition of the machines raises no concerns.
Design with safety in mind:
Creating an industrial machine design that incorporates safety systems.
Selection of appropriate materials:
Choosing the right construction materials and components is crucial for achieving an efficient and durable structure.
Prototyping and testing:
Creating prototypes and testing their functionality allows for the detection of potential errors and their correction before implementing the final product.
Iterative AGILE approach:
An iterative AGILE approach in prototype testing enables continuous improvement and technology development.
Standards and norms:
Designed machines must be safe to use and meet safety standards as well as industry norms.
Collaboration with the Client:
Active Client participation in the testing process (FAT and SAT) allows for early detection of potential issues and adaptation of the machine to user needs.
Documentation:
Creating clear and understandable technical documentation for machine users, including operating instructions.
Staff training:
Training the workforce to operate the workstation.
Experienced designers and automation specialists:
We combine a design office with actual machine building. From design, through production, to commissioning.
Implementation of Production Line – Key Stages:
Implementing a production line is a complex process that requires a systematic approach and close collaboration between the investor and specialists.
Below are the most important stages of this process:
1. Concept and Planning
- Analysis of client needs and expectations: Detailed determination of client needs and the specifics of the production plant. Consultations allow for the development of detailed requirements for the technological process.
- Definition of line functionality: Discussions on the functionality of the new production line, aimed at understanding the investor's expectations. Engineers inquire about details and present available solutions.
- Conceptual design: Development of a general vision and detailed project strategy. Consideration should be given to the most convenient machine layout, work ergonomics, and production needs.
- User specification: Definition of activities to be performed in the plant during production and their sequence.
- Device selection: Placement of machines on the line, selection of measurement apparatus, control systems, and wiring.
- Determination of number of employees: Establishing the optimal number of employees to operate the line, taking into account work safety.
- Analysis of processes in the enterprise: Defining activities to be performed and their sequence.
2. Design
- Technical design: Transforming the concept into specific technical solutions.
- 3D design: Creating a 3D model of the production line.
- Investment cost estimate: Preparing an investment cost estimate and defining transportation requirements.
3. Construction and Assembly
- Investment cost estimate: Preparing an investment cost estimate and defining transportation requirements.
- Design work: Conducted simultaneously across all areas. The investor receives information on progress.
- Assembly: Assembly of the designed production line.
4. Startup and Testing
- Machine startup: Finalizing mechanical settings, starting control systems, and conducting production tests. Startup should occur in the presence of personnel with appropriate competencies.
- Testing: Testing every functionality of the production line.
5. Implementation and Optimization
- Handover of documentation: Providing necessary documentation and conducting staff training.
- Assembly at the Client: Transporting the line to the Client's production hall. Refining details and fine-tuning elements.
6. Usage
- Integration and Control: Integration of machines and devices, controlling them through a central system.
- Monitoring and Reporting: Implementing monitoring and reporting systems.
- Continuous Improvement: Ongoing control over the production process and quick response to issues.
- Automation of Transport: Automatic transport between stations using conveyors, robots, or other systems.
- Training and Support: Ensuring proper preparation of employees, training, and technical support.